Thermoplastic Vulcanizate (TPV) is a specific type of thermoplastic elastomer that combines the performance of rubber (usually EPDM) with the processability of thermoplastics (typically PP). It is a dynamically vulcanized TPE where rubber particles are finely dispersed in a thermoplastic matrix, offering high elasticity, chemical and thermal resistance, and excellent dimensional stability.Thermoplastic Vulcanizate (TPV) is a specific type of thermoplastic elastomer that combines the performance of rubber (usually EPDM) with the processability of thermoplastics (typically PP). It is a dynamically vulcanized TPE where rubber particles are finely dispersed in a thermoplastic matrix, offering high elasticity, chemical and thermal resistance, and excellent dimensional stability.
• Automotive industry: Door and window seals, fender trims, protective profiles, soft interior parts, dust boots, and tubing systems.
• Construction: Seals for windows and doors, expansion joints, covers, and mounting accessories for outdoor applications.
• Electronics and appliances: Handles, gaskets, dust membranes, buttons, and protective components exposed to heat and moisture.
• Household goods: Washing machines, dishwashers, soft seals, flexible hoses, and appliance covers.
• Industrial equipment: Soft damping pads, anti
• vibration components, and parts exposed to frequent motion and mechanical stress.
• Excellent elasticity: TPV behaves like rubber, maintaining flexibility even at low temperatures (down to –40 °C), with excellent recovery.
• Weather resistance: Resistant to UV rays, ozone, humidity, and extreme weather conditions, making it ideal for outdoor use.
• Thermal resistance: Suitable for continuous use at temperatures up to 125 °C (depending on the formulation).
• Chemical resistance: Withstands contact with oils, fuels, salts, and many detergents, supporting automotive and industrial applications.
• Recyclability and easy processing: TPV can be processed like thermoplastics (injection molding, extrusion) and is fully recyclable—unlike cured rubber.
• Higher cost than basic TPEs: The dynamic vulcanization process increases production cost compared to standard TPEs (e.g., TPS).
• Not suitable for ultra
• soft products: The rubber phase structure limits the softness achievable with TPV.
• Less suitable for overmolding than TPS/TPE
• S: May require surface treatment to ensure good adhesion to other materials.
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